This is due to FAT32 limitation. Files larger than 4GB can NOT be stored on a FAT32 volume. Formatting the flash drive as exFAT or NTFS will resolve this issue.
WARNING: Backup your data. Formatting will delete all the data in your device.
SOLUTION 1 - Format in exFAT
exFAT file system that allows a single file larger than 4GB to be stored on the device. This file system is also compatible with Mac.

How To Format A Thumb Drive For Mac And Pc

Windows 7 and Mac OS 10.6.6 and higher are compatible with exFAT out of the box. Older operating systems may need a patch installed for exFAT compatibility.
NOTE: exFAT file system is NOT compatible with some host devices such as TV, game systems, older operating systems, car stereos etc.
Formatting a drive in exFAT
1. Double-click on My Computer.
2. Right-click on the flash drive or memory card, then select Format.
3. In the File System list, click exFAT.
4. Click Start.
5. Click OK to start formatting.
Click Here for Instructions to format with Mac

SOLUTION 2 - Format in NTFS
WARNING:
- Formatting the device as NTFS will make it unwriteable on a Mac computer. Most Mac computers can read NTFS, but not write.
- NTFS is a journaled file system, this creates more read/write activities. Therefore, it MAY decrease life expectancy of your device.
- Once the device is formatted as NTFS, you MUST use 'Safely Remove Hardware' to remove your device.
STEP 1 - Optimize the flash drive for performance
1. Plug in the device to the PC.
2. Open The Computer Management Console
a) Windows 8
b) Windows XP, Windows Vista, Windows 7
3. On the Left side selectDevice Manager
4.On the right side expandDisk Drives
5. Right-click on the flash drive, then select Properties.
6. Click the Policy tab.
7. Select Optimize for performance, then click OK.
STEP 2 - Format the flash drive
1. Double-click My Computer.
2. Right-click on the flash drive, then select Format.
3. In the File system list, click NTFS.
4. Click Start.
5. Click OK to start formatting.
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Reformat Thumb Drive Mac

Format Thumb Drive Bootable

The exFAT format will not give any limitations on the file size that you are going to store on your flash drive and you can still use it on both Windows and Macs that are running in Mac OS X Snow Leopard or later version. For you to be able to format your flash drive into Fat32, here is what you need to do. Go to the Applications folder on your Mac’s hard drive, then go to the Utilities folder, and launch Disk Utility. Select the drive you want to format. Warning: the following steps will delete any info you currently have on the drive. Click the Erase button. How to Format a Hard Drive for Mac. Note: If you already used your external hard drive on a PC, be sure to back up any files on it. Formatting your drive will wipe out all the data in it. Connect an external hard drive to your Mac. Some external hard drives need to be plugged into an outlet to work. How to format usb flash on mac or how to format hard disk on mac with best free usb drive formatting software download for mac or HP USB Disk Storage Format Tool mac edition download and free hard disk format tool mac to format usb flash drive fat32 on mac os or to create bootable usb or format usb in mac. Tool 3 - Freecome Hard Drive Formatter or also called FHD Formatter for MAC by Freecome Technologies (Freeware) This freeware is able to format digital device to be hfs+, fat32 as options while choosing a file system to format/erase. It is called Freecom Mobile Drive CLS FHD Formatter Utility 1.15 or FHDFormatter for Mac.

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